Saturday, March 30, 2019

Making the new sail

I left the boat in Greece back in November. I will be getting back to it in late April, hoping to finish it this spring and summer. While in the United States, I bought some chandlery (pieces of specialized hardware) and found some more left over from previous boat building efforts. I also designed and made the new sail. Like I said before, this time the rig will be a very simple, traditional and sturdy one, a sprit. One mast, one sail with a sprit (a sort of yard holding up the peak of the trapezoidal sail, attached to the mast with a piece of line improbably named a snotter). No halyard, no boom, no reefing. The mainsheet will be attached directly to the clew. The whole sail will be ready to be doused in an emergency with a simple contraption called a brailing line. Brailing pulls the leech and the sprit up against the mast, instantly killing the sail's power. Thanks to David Nichols' book The Working Guide to Traditional Small-Boat Sails for many of the ideas.

As usual, I bought my sailmaking supplies at sailmakerssupply.com. The sail is trapezoidal, approximately 100 square feet (9.2 m2). It's the largest single sail I've made, with a 9 ft luff, 12'8" leech and 10 ft foot. As with previous ones, it has three-layer reinforcing patches and grommets in each corner (first photo). It also has a series of grommets on the taped luff (second photo). These will be used to permanently lace the luff to the mast.

I used a dart (second photo) at the tack and broadseaming (a seam of variable width) down the middle to add camber (curvature) to the sail. There is an extra couple of grommets on the leech: one for the brailing line to go through and one to secure the peak if I choose to drastically reduce sail by another improbably named technique called scandalizing: this involves removing the sprit and folding the sail into a triangle. We'll see how that works and I will try to post photos of scandalizing in action when the time comes.

I will carry the folded sail and other supplies in my luggage. Hopefully the boat will be ready for them before the end of the summer. If not, we'll see how it goes in 2020. Getting the boat registered, plus buying and registering a trailer and a small outboard are such complex bureaucratic maneuvers that I have no idea when my boat will hit the water.